When to Use Copper

Copper is chosen when conductivity matters. It is common in electrical connectors, busbars, thermal components, and parts where heat dissipation is critical. Copper can be machined well, but it may require careful chip control and clean handling for cosmetic expectations.

Common Uses

  • Busbars and electrical connectors
  • Thermal blocks and heat transfer parts
  • RF and grounding components
  • Prototype electrical assemblies

Pros

  • Excellent thermal and electrical conductivity
  • Good machinability with the right tooling
  • Can support functional plating requirements

Cons

  • Soft material can scratch easily
  • Oxidation/tarnish can change appearance over time
  • Cost can be higher than aluminum

Machining Tips

  • Define cosmetic requirements and handling expectations
  • Plan plating thickness if required for conductivity or corrosion
  • Specify flatness and mating surface requirements for busbars
  • Consider edge breaks for safe handling

Recommended Finishes

Plating is often used for conductivity and corrosion protection depending on application.

Explore Finishes

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