When to Use Stainless Steel

Stainless steels are used when strength and corrosion resistance matter. They are common in medical, industrial, food-contact, marine, and outdoor applications. Stainless can be machined to tight tolerances, but it typically requires more careful tool selection and chip control than aluminum.

Common Uses

  • Shafts, bushings, and wear components
  • Fasteners and threaded parts
  • Housings and brackets for harsh environments
  • Medical and lab equipment components

Pros

  • Excellent corrosion resistance
  • High strength and toughness
  • Good temperature performance
  • Passivation/electropolish options for cleanliness

Cons

  • Slower machining vs aluminum
  • Work hardening can increase tool wear
  • Higher material cost

Common Stainless Options

303
304
316

303 is often chosen for machinability. 304 is a widely used general stainless. 316 is preferred for improved corrosion resistance in harsher environments.

Machining Tips

  • Use stable setups and avoid rubbing to reduce work hardening
  • Plan tool access for deep pockets and thin walls
  • Define surface finish and cosmetic zones early
  • Consider passivation when corrosion resistance is critical

Recommended Finishes

Passivation and electropolish are common choices depending on corrosion and cleanliness requirements.

Explore Finishes

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